The Brake Lining Making Press Machine can be adapted to manufacture drum brake pads and linings for various applications. It accommodates different sizes and types, from small cars to commercial vehicles and motorcycles, by adjusting molds and process parameters.
Roller Press Technical Parameters
| Specification | Details |
|---|---|
| Fixed Roller Dimensions | Diameter 400 mm × (matches product width) |
| Movable Roller Dimensions | Diameter 460 mm × (matches product width) |
| Maximum Working Width | 80 mm |
| Maximum Material Thickness | 10 mm |
| Drive System Power | Two 7.5 kW motors |
| Speed Adjustment Method | Frequency control (AC) |
| Production Rate | 4 to 10 meters per minute |
| Compatible Roll Belt Sizes | Up to 300–600 mm in diameter |
| Material Storage Capacity | 200 liters |
| Mixing & Feeding Motor Power | 2.2 kW |
| Machine Footprint (L×W×H) | 3.67 × 1.3 × 2.285 meters |
| Approximate Weight | 2.5 metric tons |
Machine Characteristics
1.Precision Manufacturing
Incorporates modern pressure regulation technology and optimized mold engineering;
Maintains tight dimensional tolerances and uniform product geometry;
Complies with rigorous quality benchmarks and application requirements.
2.Optimized Production
Features rapid compaction technology for streamlined continuous operation;
Enables high-volume output with reduced cycle times;
Enhances throughput while optimizing manufacturing expenses.
3.Robust Construction
Critical components utilize hardened alloy materials with specialized thermal treatment;
Engineered for extended service life under demanding operating conditions;
Maintains operational reliability during prolonged high-capacity production.
4.User-Friendly Controls
Integrated automation with intuitive operator interface;
Simplifies parameter configuration and real-time process monitoring;
Reduces training requirements and operator workload.
Production Process & Technical Standards
Process Flow: Material mixing → feeding → rolling compression → shaping → cooling → finished product.
Compliance: Meets international standards (ISO 9001, CE, SGS) and industry-specific regulations (FMVSS 121 for automotive brakes).
Packing&delivery
FAQ
Q1: What is the proper startup procedure for the drum brake lining roller press?
Begin by verifying stable power supply connections and checking all lubrication points. Activate the control panel's main power switch, then sequentially engage the hydraulic system and drive motors as outlined in the manufacturer's guidelines. Allow sufficient warm-up time before commencing material feeding and compaction processes.
Q2: How should I address fluctuating pressure during operation?
Pressure variations typically stem from three primary causes: hydraulic system issues, sensor malfunctions, or inconsistent material properties.
Recommended troubleshooting steps include:
Inspecting hydraulic fluid levels and condition - replenish if below minimum threshold
Verifying pressure sensor functionality - replace defective components immediately
Ensuring material consistency - confirm proper mixing and moisture content
Q3: Is production speed adjustable on this equipment? What's the adjustment method?
Yes, production velocity is fully customizable.
The system features an integrated speed regulation interface, accessible either through:
Manual control knobs on the operator panel;
Digital touchscreen input;
Optimal speeds vary by material composition and process specifications - adjust gradually while monitoring compaction quality.
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