Brake Pad Mold

Your Professional Brake Pad Mold Supplier

Our goal is to be your true partner in the brake pad mold in China. Wuhan mairuiduo trading co. ,ltd. Is located in wuhan, hubei province, a collection of scientific research, design, production, sales in the integration of the company , mainly engaged in the mechanical equipment, brake pad friction material, brake pads pressing mould, plastic mould, electronic connectors mold, metal mold and accessories sales and technical service work.

Why Choose Us

Competitive Price
All of our products are supplied directly from factory. So the price is very competitive.

OEM/ODM
With 10 years experiences in this field, we can provide customers with professional suggestion. To promote common development.

Our Service
To ensure that we maintain our exceptional standards of customer service, we have established a perfect marketing and sales channel, as well as a professional after-sales service system. Our covered front-end sales, midway transport, and back-end service enable seamless connection of products from the factory to the customer.

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Advantages of Brake Pad Mold

Consistent quality

Through precise isometric mold design and hot pressing process, we can ensure that the brake pads have high shape and dimensional accuracy and stable product quality. This provides reliable braking performance during installation and use.

High production efficiency

Hot pressing isometric molds can realize mass production, and the hot pressing process is relatively fast, which can produce a large number of brake pads that meet the quality requirements in a relatively short period of time to meet the market demand.

Strong material adaptability

According to different brake pad material formulations (such as organic materials, semi-metallic materials, etc.) to make appropriate adjustments to adapt to the requirements of a variety of materials hot pressing molding.

High precision

Isometric molds ensure the dimensional accuracy of the brake pads, so that the produced brake pads can match well with the brake discs or drums when they are installed in the automotive braking system. Precise dimensions can reduce vibration and noise during the braking process and improve precise dimensions can reduce vibration and noise during the braking process and improve braking comfort and stability.

Types of Brake Pad Mold

Bus brake pad molds

Buses have higher requirements for brake pads due to their heavy body and large passenger capacity. The bus brake pad mold is designed to meet the special needs of cv brake pad mold.

Automotive brake pad mould

Automotive brake pad mould is a precision mold specifically used for manufacturing automotive brake pads. It compresses brake pad raw materials into finished products with specific shapes and properties through a high-temperature and high-pressure process.

Motorcycle brake disc mould

The motorcycle brake disc mould is precision tools specially used to manufacture motorcycle discs. They use high temperature and high pressure processes to press disc raw materials into finished products with specific shapes and properties.

Train brake shoe mold

The train brake shoe mold is a kind of mould used for manufacturing train brake pads and brake shoes,which is mainly used to press the raw materials of the brake shoes into shape under high temperature and high pressure conditions.

Isometric brake pad mold

The brake pad hot pressing isometric mold is a special mold used for manufacturing brake pads. During the hot pressing process, the isometric mold ensures that the brake pads are pressed with precise dimensional proportions in all directions.

Brake lining long block mold

Brake lining long block mold is a special mold used to manufacture long tile-shaped brake linings. Apply to the hot press formed of all kinds of drum brakes for heavy vehicles and cars. The single layer double/three-cavity mould can be designed & produced according to the user requirements.

Manufacturing Process

Cnc machining: Cnc machining is generally used for brake pad mold as the cavity of the brake pad mold. The complex shape of the cavity is accurately machined through programming. In the machining process, the selection of tools and the setting of cutting parameters are very important. For the machining of mold steel, carbide tools are generally used. The cutting speed can be between 50-200m/min, the feed rate can be between 0.05-0.3mm/r, and the back cutting amount can be between 0.5-3mm, depending on the tool and material, to ensure machining accuracy and surface quality.

Edm: Edm is essential for some molds with complex shapes, such as those with deep holes, narrow grooves, etc. It uses pulse discharge between the electrode and the workpiece to erode the material, thereby machining the desired shape.

Quenching and tempering: This is a key heat treatment step to improve the performance of mold steel. Through quenching and tempering, mold steel can obtain good comprehensive mechanical properties and improve its hardness, strength and toughness.

Nitriding treatment: Nitriding treatment can form a very hard nitride layer on the mold surface, improving the wear resistance and corrosion resistance of the mold. The nitriding temperature is generally between 500-550℃, and the nitriding time can be between 10-50 hours depending on the requirements of the mold and the nitriding method.

Bus Brake Pad Molds The Difference From Auto Brake Pad Mold

Larger size
Bus brake pads are larger than car brake pads, which requires the mold cavity size to match. The size and structure of the mold need to be designed according to the specific specifications of the bus brake pad. The length of the bus brake pad mold can be up to 30-50 cm and the width is about 10-20 cm to ensure that the brake pad can be manufactured to meet the braking requirements of the bus.

High pressure resistance
Buses require greater friction when braking, so brake pads need to withstand higher pressure. Accordingly, bus brake pad molds must be able to withstand higher molding pressures during the manufacturing process, usually around 20-30mpa, to ensure that the brake pads can achieve sufficient density and strength during the pressing process.

High precision requirements
The dimensional accuracy of the brake pad directly affects its fit with the brake drum or brake disc. The dimensional accuracy of the mold cavity is generally controlled within ±0.1mm, and the thickness accuracy is controlled within ±0.05mm, so as to ensure that the produced brake pad meets the accuracy requirements.

FAQ

Q: How do you remove brake pad residue?

A: Use a sponge and a brush to apply soapy water to all 4 wheels, as well as the hubcaps. Scrub all of the wheels and hubcaps with a brush to loosen dirt and grime. Pay close attention to the rims, where most of the brake dust gets lodged. Use a sponge to scrub away all of the grime that was loosened with the brush.

Q: What is the build up on brake pads?

A: So, don't worry; it's normal and just means that your brakes are doing their job properly! Brake pads with grooves and indentations tend to trap dust, leading to a buildup over time.

Q: Do all brake pads create dust?

A: Ceramic brake pads are known for producing the least amount of dust, compared to metallic or semi-metallic pads. If reducing brake dust is a priority for you, consider switching to ceramic brake pads.

Q: What is the brown stuff on my brake pads?

A: What causes brake dust? That reddish-brown brake dust is mostly made up of iron. That iron comes from your brake disk -- or brake rotor, as some call it -- and that's comprised mainly of iron. The dust appears when the brake pads contact the brake rotor, causing erosion.

Q: What is the average life of brake pads?

A: Brake pads can last anywhere between 30,000 and 70,000 miles. Their longevity depends on your driving style and typical driving conditions. Using data provided by federal highway administration statistics on how many miles people drive annually, typical brake pads will last between 3 and 7 years.

As one of the leading brake pad mold manufacturers and suppliers in China, we warmly welcome you to wholesale high-grade brake pad mold for sale here from our factory. Quality products and competitive price are available.

brake pads manufacturing machine, Disc Brake Pad mold Set, brake disc mold

10+YEARS

Brake Pad Mold

Why Choose Us

Advantages of Brake Pad Mold

Types of Brake Pad Mold

Bus Brake Pad Molds The Difference From Auto Brake Pad Mold

FAQ