Bus Brake Pad Molds | Precision Tools for Commercial Vehicle Brake Systems
Designed for heavy-duty demands, the bus brake pad mold is a specialized tool engineered to produce high-performance brake pads tailored to commercial vehicle (CV) braking systems. Critical for ensuring safe, reliable stopping power in large vehicles, this mold is central to manufacturing pads that meet rigorous public transit, long-haul, and specialty heavy-duty operational requirements.
Primary Applications
Mass Transit Fleets:
Optimized for city buses, intercity coaches, and tour buses-vehicles requiring consistent braking under frequent stop-start conditions.
Specialty Heavy-Duty Vehicles:
Versatile for fire trucks, construction vehicles, and other large special-purpose machines, where durability and heat resistance are key.
Key Advantages for Manufacturers
Commercial Vehicle Expertise: Engineered with cavity geometries and cooling channels tailored to bus pad specifications (composite or heat-resistant materials), minimizing waste and reducing defects like uneven density.
High-Pressure Performance: Built to withstand industrial-scale molding pressures, ensuring uniform friction material compaction for longer pad lifespan and consistent braking efficiency.
Global Compliance: Aligns with ISO/SAE standards, supporting OEM production of new systems and aftermarket replacement parts-vital for bus fleets, transit agencies, and maintenance providers.
Differences Compared to Auto Brake Pad Molds
1. Larger Size:
Bus brake pads are significantly larger than those used in passenger cars. As such, the mold cavity must be designed to match the dimensions of the specific bus brake pad. The mold size typically ranges from 30–50 cm in length and 10–20 cm in width, ensuring the finished product meets the required braking performance.
2. Higher Pressure Resistance:
Buses generate greater friction during braking, requiring brake pads that can withstand higher pressures. Therefore, bus brake pad molds are engineered to endure molding pressures of around 20–30 MPa, ensuring the pads achieve the necessary density and strength during production.
3. Higher Precision Requirements:
Dimensional accuracy directly affects the brake pad's compatibility with the brake drum or disc. The mold cavity must be manufactured with dimensional tolerances within ±0.1 mm and thickness tolerances within ±0.05 mm to guarantee that the final brake pad fits properly and performs reliably.
Adopted by leading CV manufacturers, tier-1 brake suppliers, and aftermarket producers, this Bus Brake Pad Molds delivers brake pads balancing durability, safety, and cost-effectiveness. Combining precision engineering with robust construction, it helps meet modern transit and logistics needs where reliable braking is non-negotiable.
Our factory
Our service
1) 24-Hour Online Support
Feel free to reach out at any time. Our dedicated sales team is available 24/7 to assist you with pre-sales inquiries and product consultations.
2) Competitive Pricing
All of our products are supplied directly from the factory, enabling us to offer high-quality products at very competitive prices.
3) Warranty
We provide a one- to two-year warranty on all products, ensuring your investment is protected.
4) OEM / ODM Services
With over 10 years of experience in this field, we offer professional, customized solutions and recommendations to support mutual development and long-term cooperation.
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